Black Boxes

The topic has come up in coversation about just how much destrction a black box can take. All of the information below has been extracted from How Stuff Works.

To ensure the quality and survivability of black boxes, manufacturers thoroughly test the crash-survivable memory unit (CSMUs). Remember, only the CSMU has to survive a crash, if accident investigators have that, they can retrieve the information they need. In order to test the unit, engineers load data onto the memory boards inside the CSMU. L-3 Communications uses a random pattern to put data onto every memory board. This pattern is reviewed on readout to determine if any of the data has been damaged by crash impact, fires or pressure.

There are several tests that make up the crash-survival sequence:

Crash impact - Researchers shoot the CSMU down an air cannon to create an impact of 3,400 Gs (1 G is the force of Earth's gravity, which determines how much something weighs). At 3,400 Gs, the CSMU hits an aluminum, honeycomb target at a force equal to 3,400 times its weight. This impact force is equal to or in excess of what a recorder might experience in an actual crash.

Pin drop - To test the unit's penetration resistance, researchers drop a 500-pound (227-kg) weight with a 0.25-inch steel pin protruding from the bottom onto the CSMU from a height of 10 feet (3 m). This pin, with 500-pounds behind it, impacts the CSMU cylinder's most vulnerable axis.

Static crush - For five minutes, researchers apply 5,000 pounds per square-inch (psi) of crush force to each of the unit's six major axis points.
Fire test - Researchers place the unit into a propane-source fireball, cooking it using three burners. The unit sits inside the fire at 2,000 degrees Fahrenheit (1,100 C) for one hour. The FAA requires that all solid-state recorders be able to survive at least one hour at this temperature.

Deep-sea submersion - The CSMU is placed into a pressurized tank of salt water for 24 hours.
Salt-water submersion - The CSMU must survive in a salt water tank for 30 days.
Fluid immersion - Various CSMU components are placed into a variety of aviation fluids, including jet fuel, lubricants and fire-extinguisher chemicals.

In addition to the orange paint and reflective tape, black boxes are equipped with an underwater locator beacon (ULB). If you look at the picture of a black box, you will almost always see a small, cylindrical object attached to one end of the device. While it doubles as a handle for carrying the black box, this cylinder is actually a beacon. This beacon sends out an ultrasonic pulse that cannot be heard by human ears but is readily detectable by sonar and acoustical locating equipment. There is a submergence sensor on the side of the beacon that looks like a bull's-eye. When water touches this sensor, it activates the beacon.
The beacon sends out pulses at 37.5 kilohertz (kHz) and can transmit sound as deep as 14,000 feet (4,267 m). Once the beacon begins "pinging," it pings once per second for 30 days. This beacon is powered by a battery that has a shelf life of six years.